TECHNICAL SOLUTIONS 

Proposal of solutions by TENKAZAI.com

TENKAZAI.com

Main Testing Services

Foreign material detector

TOYOTSU Chemiplas operates the Quality Support Center (QSC) and contributes to our customers’ timely quality control through the sorting of a wide variety of foreign material (lightweight, different color, metal) using various inspection devices and foreign marerial inspection equipment, as well as speedy screening through real-time analysis.

Quality Support Center

Equipment / Features

Wind sorter	Sorting lightweight foreign material (fiber, wood chips, powder) contained in resin (pellets and flakes) that is assumed to be contamination
Optical sorter	Based on the standard of good products, foreign materials are separated (deferent color pellets, black spots, pebbles)
Metal sorter	Sorting metal foreign material(can also detect aluminum and stainless steel) from resin (pellets/flakes)

Real-time analysis

We have equipment that allows us to perform repeated measurements quickly and easily, centering on analyzers that can confirm the structure and composition of resins.
We will analyze any changes in the material as soon as possible after the sample arrives and report the results to you as an initial check during the Initial Stage Control or as an initial investigation into any defects that may occur.

Equipment / Features

Fluorescence X-ray analyzer (EDX)	SOC(Substances Of Concern)/foreign material analysis
Infrared spectrophotometer (FT-IR)	Chemical structure of materials/Foreign material analysis
Thermogravimeter-Differential Thermal Analyzer（TG-DTA）	Resin reinforcement content/thermal properties
Simple moisture meter	Water absorption rate/heating weight reduction rate
Pellet shape measuring device	Pellet shape/size distribution

Evaluation of recycled resins

・Finely crushes resin flakes.
・We also create test pieces from recycled pellets and resin flakes containing foreign material.
(* Please inquire for detailed conditions)

Equipment / Features

Crusher	Finely crushing (under 5mm) of recycled resin flakes
Tabletop molding machine	Test pieces made from a small amount of recycled resin (1kg) and their physical properties evaluation

• 
  Foreign material inspection equipment
• 
  Various analyzers
• 
  Crusher

Contracted weatherbility testing

TOYOTSU Chemiplas, as the Japanese distributor of ATLAS, offers contract services for weatherability testing and evaluation testing of products and materials.
We utilize our global exposure test site network to propose tests that meet our customers’ needs.

accelerated weathering tests site

Evaluation of rechargeable batteries and fuel cells

We can offer testing and analysis of fuel cells and rechargeable batteries, which are important development elements for electric mobility, at a variety of scales, from the nano level to actual product size.
We also provide support for overseas regulatory certification and local testing.

Heat and sound solutions

Heat solutions We propose solutions for heat management, a common technical issue in many different fields. Our proposals of optimal materials and heat radiation materials are based on thermophysical property evaluations. Solutions proposed by Toyotsu Chemiplas – Thermophysical property evaluation on contract – Thermophysical property evaluation – Integrated proposals for optimal materials and components – Heat radiation material proposals Quality Support Center

Sound solutions We propose solutions for sound management, an issue mainly in the automotive sector.Our proposals of optimal materials are based on a variety of sound physical property evaluations. Solutions proposed by Toyotsu Chemiplas – Sound physical property evaluation on contract – Measurement of vehicle acoustic sensitivity – Measurement of acoustic absorption coefficient – Integrated proposals for optimal materials and components Evaluation Tests.com

Manufacturing and processing of chemical products
(resin-rubber compounds)

Manufacturing and processing of chemical products
(resin-rubber compounds)

We have partnered with resin-rubber compound companies in Japan and overseas to enable us to propose, globally and locally,
the compound materials best suited to customers in their individual regions.